Lean Six Sigma For Manufacturing

It may seem unrealistic to expect that any company can manufacture a product with Six Sigma efficiency (99.9997%) but it is definitely possible as countless successful companies have proven. In other words, the Six Sigma Process reduces defects to only 3.4 per million opportunities. Assessing performance and analyzing the data to make sure that the goal has both been achieved AND is being maintained are critical to the overall success of Six Sigma in Manufacturing. Once a process has been perfected with Six Sigma Methods, there are safeguards as well as checks and balances put into place to ensure that this efficiency continues through the life of that manufacturing process. Companies that specialize in manufacturing often have an abundance of processes in place, which makes it even more critical to ensure there are as little defects as possible in each. Defects mean cost, and the more defects there are within products, the more they will affect a company’s overall profits. Six Sigma certification educates employees working as a successful team to not only identify the cause of defects within a process but also how to devise effective and statistically driven techniques to eliminate them. If you are a manufacturing company looking to minimize defects, then sending staff to Six Sigma courses for proper training can really help the bottom line –it should be considered a small investment for a large return when it comes to profitability. Six Sigma is a methodology that utilizes statistical tools and concepts to identify variations or defects in a process. An Accredited Six Sigma Certification in Manufacturing indicates an individual has achieved a particular level of knowledge in the study and application of this methodology. This type of certification will make you a more valuable asset in any industry and enhance your career greatly. The roots of the Six Sigma Process are in the Manufacturing sector of business. One can argue that this is the realm in which this quality control process really shines. Manufacturing is the process of making something, on a large scale, usually with the assistance of machinery. The whole point of the Six Sigma process is to find, diagnose, and fix errors or defects. Most production lines operate inadequately at a 3 Sigma level or worse. This translates to 2700 defects per million opportunities, which leads to loss of both customers and profits. Six Sigma experts look at each step of the manufacturing process to determine where the defects are coming from and how they could be reversed, leading to a sustainable 6 sigma level of perfection, or only 3.4 defects per million opportunities. This increases customer satisfaction and bottom-line profit –necessary measures of success for any manufacturing company.

Cut Cost By Eliminating Errors

Six Sigma Manufacturing focuses on identifying and eliminating any unnecessary waste in a particular system. This is one aspect of the Six Sigma methodology that creates a great demand for Six Sigma Certified Professionals, especially true in the manufacturing sector of business. The chief manufacturing concern, especially in times of economic crisis(COVID19aftereffects), is how to cut costs. The Six Sigma process helps you find effective ways of doing so.

Improve Quality

The process of eliminating errors in products naturally leads to improved quality. Manufacturing Industries are all about manufacturing products –usually on a large scale. A specialized Six Sigma Certification will give your employees the tools to help improve the quality of manufactured goods. This is a skill set that all of the leading manufacturers of the world know to invest in when it comes time to hire their employees.

Increased Customer Loyalty

Because the Six Sigma process both eliminates errors and improves quality, customers start to take notice and become loyal to the brand, knowing that they will always be able to get the best possible products at the lowest possible prices. A Six Sigma Certification will give your employees practical tools to help increase customer loyalty in any manufacturing situation.

Increased Employability and Salary Potential

Companies who utilize Six Sigma methods know the importance of quality, and the quality of their employees are at the top of the list. Six Sigma Certified Employees are a resource that manufacturing companies are willing to invest in. This is why salaries of Six Sigma Certified individuals are on average, significantly more than their non-certified colleagues. When the leading manufacturing companies of the world look to hire employees, they know that individuals who hold Six Sigma Certifications are invaluable resources –especially when that certification is rooted in the manufacturing sector of business.

Improved Corporate Culture

Six Sigma improves the overall corporate culture within a manufacturing company. Because of the hierarchy of Six Sigma Certified individuals, everyone knows their role and expectations within the company –and exactly how teams need to work together to bring about positive changes within a company. As these teams reach both short term and long-term goals, they form bonds that strengthen the overall company as a whole. Furthermore, as they start to see the results of their hard work (decreased defects, increased profits, and more loyal customers) the drive to continue to reach goals is fostered and rewarded. Six Sigma Certified individuals can seamlessly join Six Sigma Teams already working on projects, especially when their certification is rooted in Manufacturing.

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